7828 Round Up

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Seating bay
Seating bay
Assembled table tops awaiting stain and varnish
Assembled table tops awaiting stain and varnish

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A summary of work completed on 7828 in the last few months. It has become difficult to update at times when the coach is changing so quickly, but for several months most volunteers were engaged in preparing large quantities of components- either trimming seat parts, machining timber mouldings, varnishing, glazing, painting underframe or searching for brass work.

 

So, state of play as of today-

All seat back and end units are fitted, lined up and bolted down. We need some more screws to finish putting the full quota into each anchoring bracket, but as soon as they land we can install them, leaving the way clear to bolting in the seat bases.

Bases all trimmed, some are awaiting their piping. 8 armests are finished, the other 20 are having piping applied.

The luggage racks are up in the 3-bay saloon, and stacked up ready for the 4-bay. I would think they’ll be up by the end of, say, Tuesday. Table lamps are up in the 3-bay, ready for installation in the 4-bay, and the lights are up and working in the loos and vestibules. Ceiling lamps not delivered yet.

The droplights have been rebuilt, glazed with toughened glass, assembled and sealed, painted to gloss on the outside and varnished inside. Specially made felt sections (20mm x 10mm and 10mm x 10mm) have arrived to allow us to fit new seals to each side, which help with vibration and sound proofing as well as facilitating a smooth slide. These are ready to pin on, and then it’s just the leather straps to apply with the cleaned and painted fittings prior to installing in the coach. Each droplight, for saloon or door, has already been tested in it’s own numbered aperture.

Tables- all parts now made to reproduce the original early Period 1 LMS TO table. We borrowed a genuine example from the team at Swanwick, and have produced a set of 14 in solid utile. The previously mentioned leg base castings are machined ready to go, and the fixing brackets and tabs are sorted into boxes. 7 table tops have been assembled to date, it’s a fill in job when we get an hour at the end of another task.

Toilets- sink and loo fitted in No.1 loo, all works. Loo seats and lids to varnish. Parts ready for No.2. New toilet roll holder cast and fitted. Paper towel holders sourced and mounted, bins procured. Vacant/engaged locks have arrived thanks for team based on ELR, modified to suit 7828 and now ready to fit. New left handed keeper plates have been cast and drilled. Some jiggery-pokery to convert the door locking system back to as-built is underway. The main door handles are now fitted and working.

Vestibules- not much gone on here, apart from draught excluders fitted around the side door apertures, as these areas have been virtually finished for some time. The clips to hold open the partition sliding doors were discovered and fitted.

Underframe- fusebox in process of being put back where it was meant to be, and some painting undertaken at the ends. Still gloss black to go on some bogies parts and the trusses, when we shunt it out again.

Lining- continues… Livery- LMS transfers due in 2 weeks time.

A list of final jobs exists in the carriage shed, ranging from window cleaning to spotting odd missing panel screws, gluing in bell pushes to hanging lampshades. Come see.

7828 – May 2014

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A month of careful finishing jobs- the pile of retrimmed seat sections is growing, both sides of the exterior have received 3 coats of Midland Maroon gloss, and the ceilings painted a final 2 coats of white enamel before the brass vent covers were applied.

The old floor covering has been removed ready for the new in a few weeks. A single new window bolection has appeared to check fit and decide on any final changes. Odd jobs continue on the rebuilt south gangway, with some of the smaller fittings remaining.

Restoration of 27162 (6)

Since the last post in September the new steel panelling for the sides and roof at the south end has been completed. This includes the fixing of the panels to the wooden framework using stainless steel screws sealed in with an adhesive  The whole of the west side has been painted with primer and a first undercoat.

Internally the steel panelling has also been finished in primer and new wooden partition frames have been manufactured and installed.

Two external doors have been replaced having been refurbished and most of the sliding windows are now installed.

Much time and effort has been spent on refitting the guttering in order to be perfectly certain they do not leak and that there is no gap between the gutter and the body.  This was a problem following the first restoration.

The carriage will remain in the shed until the gangway is fitted, the roof vents fitted and the outside is completely painted.

It has not been possible to obtain a full side view recently due to another vehicle alongside 27162.

 

New body side and roof almost complete
Side panels fitted and the roof panels almost complete
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Internal view showing new wooden framework and steel panelling

 

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New roof paneling and preparation for fitting gutters
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Guttering fitted showing stainless steel screws

 

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East side in undercoat showing replacement door
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West side painted in undercoat

 

7828 – Nov 2013

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Steady progress over last month. Layers of undercoat- grey, pink and now red- on both sides of 7828. A final few coats on the roof with extra layers in strategic places has finished work above the cantrail. All four side doors have been adjusted and in the case of one, completely re-hung, to permit easy closing and improved fitting. The bump stops, locks, keeper plates, handles, budget locks, escutcheons and guide wedges have been painted and bedded on before being undercoated with the rest of the sides.

All of the frames for the fixed windows have been cleaned and old screws removed. The internal sections of window frame are being stripped prior to refinishing, taking advantage of the glass being out for the moment. All of which means, apart from window glass, the exterior is complete except for gloss painting and transfers now.

Work continues on the upgraded gangway. New clampwood has been made to support the bellows when they arrive, and the steelwork has been painted up to midland maroon gloss.

I’m informed the rewoven 1925 moquette – to replicate 7828’s original seat coverings – is ready for collection now, and to this end some of the seats have been tentatively removed from storage to allow assessment.

7828 Beading

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Beading filling completed during the week, then primed and undercoated. Some patches of brush filler applied to the panels and beading here and then, then the whole side sanded and undercoated in light grey. A few more areas attended to once this guide coat was in place, and then the side rubbed down again, ready for pink undercoat. Glazing removed from the fixed windows and bolections sorted out, guttering in place and filled and sealed to the roof. Lavatory vent has been repaired and is being filled ready for fitting.